The HydroBale™ dew simulator by Harvest Tec is a practical and ingenious solution that can reduce the stress of hay baling operations. This system rehydrates and softens dry crop material before it enters the baler, preserving hay quality. In this article, discover how this innovative system works and why it is an essential tool for producers in arid climates.
Main Components of the HydroBale™
The HydroBale™ system consists of:
- Storage tank: 1,000-gallon capacity.
- Wing-mounted reel: Distributes the hot water mist over the crop.
- Pumping system: Ensures a consistent high-pressure water flow.
- Heating system: Heats the water up to 240°F.
The system’s frame is supported by heavy-duty torsion axles, providing smooth travel both in the field and on the road.
How It Works
1. Water Filtration
Water is pumped from the storage tank through a dual-stage filtration system designed to remove coarse contaminants and fine sediment.
2. Water Heating
A powerful diesel-fired heating system raises the water temperature to 240°F. These heaters operate efficiently, activating only when necessary, with a combined fuel consumption of 9 gallons per hour.
3. Mist Generation
The hot water is injected into the crop through nozzles that create a cone-shaped mist with droplets between 20 and 40 microns, allowing for uniform penetration into the plant material.
Key Features
- Flow control: An onboard meter allows the operator to monitor and adjust the application rate, ranging from 4 to 20 gallons per minute.
- Operating speed: Functions efficiently at speeds between 1 and 14 mph.
- Water efficiency: Adjustable valves and nozzles apply mist only where needed, minimizing evaporation losses.
The system also includes a 65-nozzle reel, expandable to 85 nozzles for wider windrows, with an effective working width of up to 60 inches.
Benefits of the HydroBale™
- Preserves hay quality: Rehydrating dry material prevents leaf loss and improves final product value.
- Increases productivity: Can operate with one large square baler or two small square or round balers, optimizing efficiency.
- Customization: The operator can adjust moisture distribution across the windrow based on crop conditions.
Why Choose the HydroBale™?
This innovative system is specifically designed to enhance hay quality and productivity in arid climates. With advanced technology and an efficient design, it is a key tool for producers looking to prevent yield and value losses caused by overly dry conditions.
